China manufacturer Electric Motorized Drive Head Steel Smooth PE PU Rubber Ceramic Surface Coated Lagging Roller Idler Belt Conveyor Drum Pulley of Conveyor System Component Parts supplier

Product Description

High Performance Pulley for Belt Conveyors

 

BRIEF INTRODUCTION

Our company has adopted proprietary technology and equipment imported from German PWH company for the design and manufacturing of various pulleys . As a key component of the conveyor, the pulley should have high reliability. Our company’s R&D center has improved the pulley structure, reduced structural stress, and increased the lifespan and reliability of the pulley group through finite element analysis and optimization calculations. Our company’s pulley is manufactured from specialized high-end manufacturing equipment and has achieved serialized and large-scale production.

We have produced conveyor pulleys for belt width up to 2.4 m, pulley diameter up to 1.8 m, and maximum tension up to 300 tons.

PRODUCT INFORMAITON

 

Product Name Pulley
Adhesive Material smooth, ordinary rubber, wear-resistant rubber, UHMW-PE, rubber ceramic, etc..
Adehensive Treatment glued or casted
Carrying Capacity light, medium and heavy type
Connection Mode Shafts and wheels of the medium and heavy-duty pulley are connected by expansion sleeves.
Pulley Pipe made of Q235B carbon steel, with high roundness and straightness ensuring rotation balance
Shaft 45 # round steel or according to your requirements;
ultrasonic inspection, quenching and tempering treatment, strict control of key fit size tolerances, greatly extending service life.
Bearing Brands Havalo, SKF, FAG, SNK or according to your requirements
Bear Seat  Integral bearing seat, partial bearing seat
Color bright red paint or according to your requirements

VARIOUS TYPES OF PULLEY ADHESIVE SURFACE
 

BEARING SEAT MODE
 

TECHNICAL SPECIFICATIONS & PARAMETERS

 

Technical Parameters for Belt Conveyor Pulley
Belt Width (mm) Pulley Standard Diameter without Adhesive Layer(mm) 
650   200,250,320,400,500,630
800   200,250,320,400,500,630,800,1000,1250
1000   250,320,400,500,630,800,1000,1250,1400,1600
1200   250,320,400,500,630,800,1000,1250,1400,1600
1400   320,400,500,630,800,1000,1250,1400,1600
1600   400,500,630,800,1000,1250,1400,1600
1800   250,400,500,630,800,1000,1250,1400,1600
2000   400,500,630,800,1000,1250,1400,1600

 

Technical Parameters
1 Outer Circle Diameter D Deviation  200   ≤  1.5
 400   ≤  2.0
 1000 ≤  2.5
2 Radial Runout of Outer Circle  D  ≤  200 ;   without adhesive 0.3  ;with adhesive 0.5
 200 <  D  ≤ 800 ;   without adhesive 0.6;    with adhesive 1.1
 800  < D  ≤ 1600 ; without adhesive 1.0;    with adhesive 1.5
 1600 < D ≤ 1800 ;  without adhesive 1.5;    with adhesive 2.0
3 Static Balance Accuracy  G40

 

PROCESS FLOW OF PULLEY
 

Our company is equipped with necessary equipment for processing pulleys, such as large oil pressure machines, rolling machines, specialized pulley automatic explosive welding operators, large diameter lathes, boring machines, ultrasonic flaw detectors, static balancing devices, pressure casting machines, etc. Due to the special correction process adopted by the company, the pulley pipe skin is rounded before processing, and the pulley pipe wall is uniform after processing, thereby ensuring that the pulley has high static balance performance and high mechanical performance.

PRODUCT FEATURES

For pulleys with complex forces, large loads and used in heavy working conditions, they all adopt a cast welded structure and expansion sleeve connection. Compared with traditional drums in China, this type of drum mainly has the following characteristics :
(1) The structural parameters of the pulley are advanced and reasonable, and there is a dedicated computer calculation program to determine the shaft diameter, cylinder skin thickness, wheel amplitude plate shape and spacing, as well as the position of the circumferential weld seam set at the position where the stress is minimum and the number of cycles is minimum.
(2) The key technology of using single sided welding and double sided forming ensures the quality of the weld seam.
(3) The expansion sleeve connection is used between the drum hub and shaft, which not only solves the problem of key connection stress concentration that has been existing for many years and the technical difficulties of manufacturing and installing axial double keyways, but also achieves overall quenching and eliminates welding internal stress.

(4) The circumferential and longitudinal welds of the pulley have undergone non-destructive testing, and the casting quality of the wheel hub has undergone magnetic particle or ultrasonic testing.
(5) The total radial runout of the outer circle after roller casting is less than 1mm.
(6) All drums undergo static balance tests before leaving the factory to achieve G40 accuracy.
(7) All driving pulley and directional pulley with high stress have undergone finite element analysis to ensure that the stress and strain of the rollers meet the requirements.

Due to a series of measures taken, the pulley group produced by SK has a reasonable structure, large bearing capacity, and reliable performance. And it overcomes the problem of fatigue fracture at the welding seam of the existing pulley plate in China. The pullley (including the welding part) is guaranteed to have a rotational fatigue strength of over 108°.

WORKSHOP OF FINISHED PULLEIES

PACKAGE AND DELIVEYR
 

APPLICATION INDUSTRIES
 

CONVEYORS EPC/BOT CONTRACTING CAPABILITY 
 

VARIOUS CONVEYOR SPARE PARTS SUPPLY 

 

AERIAL VIEW OF OUR FACTORY   

 

INTELLIGENT PRODUCTION & TESTING 
 

CERTIFICATES & HORNORS

BRANCHES & OFFICES

TEAM BUILDING

LONG-TERM STRATEGIC COOPEATORS

MAIN CUSTOMERS

CUSTOMERS VISITS

DOMESTIC & OVERSEAS EXHIBITIONS
 

SINGING CEREMONY

GLOBAL BUSINESS NETWORK

 

 

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Certification: CE, ISO
Pulley Sizes: Kk
Manufacturing Process: Forging, Casting
Material: Carbon Steel
Surface Treatment: Smooth, Rubber or Ceramics
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant, Port, Dock, Energy, Cement, Metallurgy, Steel
Samples:
US$ 7/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pulley

What are the common problems and maintenance requirements for pulleys?

Pulleys, like any mechanical component, can experience common problems and require regular maintenance to ensure their proper functioning and longevity. Here are some of the common problems and maintenance requirements for pulleys:

1. Wear and Tear: Over time, pulleys can experience wear and tear due to friction, load stress, and environmental factors. This can result in issues such as worn grooves, cracked or deformed pulley bodies, or damaged bearings. Regular inspection is necessary to identify signs of wear and address them promptly.

2. Misalignment: Pulleys can become misaligned, causing the belt or rope to run off its intended path. This can lead to inefficient power transmission, increased wear on the belt, and reduced overall system performance. Regular alignment checks and adjustments are necessary to ensure proper alignment of pulleys and belts.

3. Belt Tension: Proper belt tension is crucial for optimal pulley performance. Over time, belts can stretch or become loose, resulting in inadequate tension. Insufficient tension can cause slippage, reduced power transfer, and premature wear. Regular checks and adjustments of belt tension are necessary to maintain optimal performance.

4. Contamination: Pulleys can accumulate dirt, dust, debris, or other contaminants, particularly in industrial or outdoor environments. Contamination can lead to increased friction, reduced efficiency, and accelerated wear. Regular cleaning of pulleys is necessary to prevent buildup and maintain smooth operation.

5. Lubrication: Pulleys with bearings require proper lubrication to minimize friction and ensure smooth rotation. Insufficient lubrication can lead to increased friction, heat generation, and premature bearing failure. Regular lubrication according to manufacturer recommendations is essential for optimal pulley performance and longevity.

6. Bearing Maintenance: Pulleys with bearings should undergo regular bearing maintenance. This includes inspecting bearings for signs of wear or damage, cleaning them, and replacing worn-out or faulty bearings. Proper bearing maintenance helps prevent bearing failure, which can lead to pulley malfunction or system downtime.

7. Environmental Factors: Pulleys used in outdoor or harsh environments may be exposed to adverse conditions such as extreme temperatures, moisture, chemicals, or corrosive substances. Extra care should be taken to protect pulleys from these environmental factors. This may involve using appropriate seals, covers, or coatings and implementing preventive measures to mitigate the effects of the environment.

8. Regular Inspections: Regular inspections are crucial for identifying potential problems early on. Inspect pulleys for signs of wear, damage, misalignment, or other issues. Address any identified problems promptly to prevent further damage or system failure.

9. Replacement of Worn-out Parts: If any components of the pulley, such as the belt, bearings, or fasteners, are worn out or damaged beyond repair, they should be replaced promptly. Using worn-out parts can compromise the performance and safety of the pulley system.

10. Manufacturer Guidelines: Follow the manufacturer’s guidelines and recommendations for maintenance and servicing of pulleys. Manufacturers often provide specific instructions on maintenance intervals, lubrication requirements, and other important considerations.

By proactively addressing these common problems and adhering to regular maintenance requirements, pulley performance and service life can be optimized, ensuring smooth and reliable operation in various applications.

pulley

How do pulleys work in garage door openers and winches?

Pulleys play a crucial role in both garage door openers and winches, enabling the smooth and efficient operation of these devices. They provide mechanical advantage, facilitate load lifting and lowering, and contribute to the overall functionality and safety of garage door openers and winches. Here’s how pulleys work in each of these applications:

1. Garage Door Openers:

In a typical garage door opener system, pulleys are used in conjunction with a motor, drive belt or chain, and a set of cables or torsion springs. The pulleys are mounted on the garage door’s torsion bar or header, and the cables or springs are connected to the bottom of the door. Here’s how the pulleys work in a garage door opener:

– Motor and Drive Mechanism: The motor drives a pulley or sprocket, which is connected to a drive belt or chain. As the motor rotates the pulley, the drive belt or chain moves, transferring rotational motion to another pulley or sprocket mounted on the torsion bar.

– Torsion Bar and Cables: The torsion bar, equipped with a pulley, is located above the garage door. The cables are threaded through the pulleys and attached to the bottom of the door on each side. When the motor rotates the torsion bar pulley, the cables move, causing the garage door to open or close.

– Mechanical Advantage: By using pulleys, the garage door opener system creates a mechanical advantage. The arrangement of the pulleys and cables or springs helps distribute the load, making it easier for the motor to lift the heavy garage door. This mechanical advantage reduces the strain on the motor and ensures smooth and controlled movement of the door.

2. Winches:

Pulleys are also integral components of winches used for lifting and pulling heavy loads. Winches consist of a drum or spool around which a cable or rope is wrapped, and pulleys are used to guide and redirect the cable or rope. Here’s how pulleys work in a winch:

– Load Lifting: The cable or rope is wound around the winch drum, and one end is attached to the load to be lifted or pulled. The other end is connected to a fixed point or a secondary pulley system. As the winch drum rotates, the cable or rope is wound or unwound, allowing the load to be lifted or lowered.

– Pulley Systems: Pulleys are used in winches to redirect the cable or rope, providing a mechanical advantage and ensuring smooth movement. Additional pulleys may be employed to create a block and tackle system, further increasing the mechanical advantage and the winch’s lifting capacity.

– Control and Safety: Winches often incorporate braking systems and clutches to control the movement and secure the load. Pulleys play a role in these control mechanisms, helping to regulate the winch’s speed and provide reliable stopping and holding power.

Overall, pulleys are essential components in garage door openers and winches, enabling the smooth and controlled movement of heavy loads. They provide mechanical advantage, facilitate load lifting and lowering, and contribute to the efficiency and safety of these devices.

pulley

In which industries are pulleys extensively used?

Pulleys are extensively used in various industries for a wide range of applications. Here are some of the industries where pulleys find extensive use:

1. Manufacturing and Industrial: Pulleys are widely used in manufacturing and industrial settings. They are employed in conveyor systems for material handling, assembly lines, and production processes. Pulleys are also utilized in machinery and equipment such as pumps, compressors, generators, and conveyors. These industries rely on pulley systems for efficient movement of materials, power transmission, and mechanical advantage.

2. Construction and Engineering: The construction and engineering industries heavily rely on pulleys for lifting and moving heavy loads. Cranes, hoists, and winches utilize pulley systems to provide mechanical advantage and precise control over lifting operations. Pulleys are also employed in scaffolding systems, elevators, and material handling equipment used in construction projects.

3. Mining and Quarrying: In mining and quarrying operations, pulleys are used in various applications. They are utilized in conveyor systems to transport bulk materials such as coal, ore, and aggregates. Pulleys play a crucial role in mining equipment such as crushers, screens, and excavators, enabling efficient material handling and processing.

4. Transportation and Logistics: The transportation and logistics industries utilize pulleys in various ways. Pulleys are integral components in vehicles, including cars, trucks, buses, and trains. They are used in engines, power steering systems, alternators, and air conditioning systems. In logistics, pulleys are employed in conveyor belts and sorting systems for efficient movement of packages and goods in warehouses and distribution centers.

5. Agriculture and Farming: Pulleys have significant applications in the agriculture and farming sectors. They are used in machinery such as tractors, combines, and harvesters for power transmission and drive systems. Pulleys are also utilized in irrigation systems, grain elevators, and feed processing equipment.

6. Marine and Offshore: Pulleys find extensive use in marine and offshore industries. They are employed in shipbuilding, offshore drilling rigs, and maritime equipment. Pulleys are used in winches, cranes, anchor systems, and rigging applications. They enable safe and efficient lifting, lowering, and positioning of heavy equipment and cargo on ships and offshore platforms.

7. Energy and Utilities: The energy and utilities sectors utilize pulleys in power generation and transmission systems. Pulleys are used in turbines, generators, and power plants to transfer rotational motion and transmit power. They are also employed in renewable energy systems such as wind turbines and hydroelectric plants.

8. Entertainment and Stage Production: Pulleys have applications in the entertainment and stage production industries. They are used in theater rigging systems, concert stages, and amusement park rides. Pulleys enable the controlled movement of scenery, lighting equipment, and performers, ensuring smooth and precise operations.

These are just a few examples of the industries where pulleys are extensively used. Pulleys play a crucial role in a wide range of applications, providing mechanical advantage, power transmission, and efficient movement of loads in numerous industrial sectors.

China manufacturer Electric Motorized Drive Head Steel Smooth PE PU Rubber Ceramic Surface Coated Lagging Roller Idler Belt Conveyor Drum Pulley of Conveyor System Component Parts   supplier China manufacturer Electric Motorized Drive Head Steel Smooth PE PU Rubber Ceramic Surface Coated Lagging Roller Idler Belt Conveyor Drum Pulley of Conveyor System Component Parts   supplier
editor by CX

2024-05-14

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