China wholesaler Various Type Plastic Flanged Ceramic Pulley Wire Guide Pulley with high quality

Product Description

Product Name: Plastic flanged Ceramic pulley
 

Place of Origin: HangZhou China
Brand Name: ZTF
Material: 99% AL2O3 Ceramic, Plastic Cover or Alumina Cover
Application: Wire Xihu (West Lake) Dis.
Polish: Fine Polish degree Ra0.2
Bearing: High Speeding bearing
Hardness: > HRA89
Volume Density: >3.88
Color: Black and pink
Molding Method: LOW PRESSURE IN JECTION
Minimum Order Quantity: 100 Pcs
Packaging Details: Carton with foam
Delivery Time: 3 days
Payment Terms: T/T, Western Union, Money  Gram, Paypal
Supply Ability: 5,000,000pcs per month

Detailed Product Description:
Plastic Flanged Ceramic Wire guide pulley is commonly used component when wire passing is required, it can be used in coil winding machine. cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing. Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction. But at the start and stop, in order to overcome the inertia. there will be a partial sliding friction. The surface polish degree of the porcelain ring reaches Ra0.2;the beating during rotation is under 0.15.We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85.. Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller

Modle No A B C D E Bearing No Weight(g)
HCR001 -B03 20 15 3 4.8 3 623 3
HCR002   28.4 20   6.4 4   7
-B04 4 4*10
-B05 5 5*10
HCR003 -B03 30.4 15 3 10 3 623 7
HCR004 -B04 40 20 4 15 3 694 12
-B05 5 685
-B07 7 677
HCR045 -B05 45 30 5 10 6 635 20
-B06 6 626
-B07 7 607
-B08 8 698
HCR005 -B05 55 30 5 10 6 635 25
-B06 6 626
-B07 7 607
-B08 8 698
HCR006 -B07 60 40 7 13 6 627 40
-B08 8 608
-B10 10 6900
-B12 12 6901
HCR007 -B05 60 30 5 18 6 635 35
-B06 6 626
-B07 7 607
-B08 8 698
HCR008 -B10 80 50 10 15 9 6200 95
-B12 12 6001
HCR009 -B07 80 40 7 25 6 627 60
-B08 8 608
HCR571 -B10 100 50 10 30 9 6200 120

Why Us:

  1. USD 1000 million sales every year;
  2. Excellent quality and Competitive price;
  3. Widely professional exporting experience all over the world;
  4. Well-trained and experienced staff will answer all your inquiries professional in any language;
  5. Good after-sales service offered.
  6. Culture

Culture:
We stick to the principle of the culture are Sustainability and Six High Standard: high-level management, high efficiency, high-qualified staffs, high-level skills, high-quality products, and high-speed developing sales. The best design includes consideration for the environment. That’s why we’re committed to making sure our processes, products, and people follow safe and environmentally-friendly practices. Other side, We prefer to bring the newest, most fashionable,  high quality and healthiest products for our customer.
 
Service:
ZHENGTAIFENG METAL PRODUCT LIMITED products features complete presale, selling and after-sales service system, and provides detailed management and service for clients in terms of distribution channels. and provides professional and systematic advice for distributors. 

Supplementary Service:
We have export license to assist our customers by handling export procedures. We have our team to control quality, arrange shipment, combine container (combine different kinds of items in 1 container from our factory to another). As we always care your thinking, we will be your professional partner to source your right products in China.
 
Suggestion:
Please kindly check the packages after you receive the goods, if you have any problem, please get in touch with us as soon as possible .

Contact us:
More products are available in ZHENGTAIFENG. They are all in competitive price and of good quality, just go to our company page to see the details. 
If you find or not find the products you need, please have no  hesitate to let us know.

FAQ:

1.Q:Are you a factory or trading company?
A:We are a professional manufacturer. Welcome to visit us, we’Il pick you up at GuangZhou airport or HangZhou airport.
 
2.Q:Where is your factory located?
A:Our factory is located in HangZhou, ZheJiang Province, next to HangZhou. Warmly welcome domestic and foreign customers to visit!
 
3.Q:How can I get a sample to test your quality?
A:Most samples are free except special products. New clients are expected to pay the courier.
 
4.Q:How about your payment terms?
A:T/T in advence or one month after shipment
 
5.Q:When can you deliver the goods?
A:If stock available, we can deliver it within 2 days. If not, that would be 5-7 working days after getting the deposit.
 
6.Q:Does your company accept OEM or ODM production?
A:Yes, we are experienced in operating OEM & ODM, just send the detailed requirements.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Certification: CE, ISO
Pulley Sizes: Hcr001
Manufacturing Process: Casting
Samples:
US$ 1.5/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

pulley

How do multiple pulleys in a block and tackle system work together?

In a block and tackle system, multiple pulleys are used in combination to create a mechanical advantage, allowing for easier lifting of heavy loads. The pulleys in a block and tackle system work together in the following manner:

1. Load Distribution: The weight of the load to be lifted is distributed over multiple strands of rope or cable that pass through the pulleys. This distribution of weight helps in reducing the force required to lift the load.

2. Mechanical Advantage: The mechanical advantage in a block and tackle system is achieved by increasing the number of rope segments that support the load. Each additional pulley increases the number of rope segments, which in turn reduces the amount of force needed to lift the load. The mechanical advantage is equal to the number of segments of rope supporting the load.

3. Tension Distribution: As the load is lifted, the tension in the rope or cable changes. In a block and tackle system, the tension is distributed among the various segments of rope or cable connected to the pulleys. This distribution of tension ensures that the load is lifted evenly and prevents excessive stress on any single rope segment.

4. Rope Arrangement: The pulleys in a block and tackle system are arranged in two sets: the fixed pulleys and the movable pulleys. The fixed pulleys are attached to a fixed point, such as a beam or a ceiling, and do not move. The movable pulleys are attached to the load being lifted and can move freely. The arrangement of the pulleys determines the mechanical advantage and the direction of force required to lift the load.

By combining these principles, multiple pulleys in a block and tackle system allow for the effective lifting of heavy loads with reduced effort. The mechanical advantage provided by the pulleys makes it possible to lift loads that would otherwise be too heavy to lift manually. Block and tackle systems are commonly used in various applications, including construction, rigging, sailing, and theatrical setups.

pulley

How are pulleys used in manufacturing processes and assembly lines?

Pulleys play a crucial role in manufacturing processes and assembly lines, facilitating the movement of materials, components, and products. They are utilized in various ways to enhance efficiency, increase productivity, and streamline production. Here’s how pulleys are commonly used in manufacturing processes and assembly lines:

1. Conveyor Systems:

Pulleys are extensively employed in conveyor systems, which are integral to manufacturing and assembly lines. Conveyor belts or chains run over pulleys at different points along the line, transporting materials or products from one workstation to another. The pulleys help guide and support the conveyor belts or chains, ensuring smooth and controlled movement. By utilizing pulleys of different sizes or configurations, conveyor systems can be designed to accommodate various layouts, inclines, or speed requirements.

2. Material Handling:

Pulleys are used to facilitate the lifting, lowering, and movement of materials in manufacturing processes. Cranes, hoists, and lifting equipment often incorporate pulley systems to provide mechanical advantage and precise control over heavy loads. The pulleys, along with ropes, cables, or chains, allow operators to lift and position materials with minimal effort and improved safety.

3. Assembly Line Automation:

In automated manufacturing and assembly lines, pulleys are utilized in robotic systems to control the movement of robotic arms. The pulleys are incorporated into the mechanism that guides the cables or belts connected to the robotic arms. By adjusting the position and tension of the pulleys, precise and coordinated movements can be achieved, enabling efficient assembly processes.

4. Tensioning and Alignment:

Pulleys are crucial for maintaining proper tension and alignment in manufacturing processes. Tensioning pulleys are used to apply the appropriate tension to belts or chains, ensuring optimal power transmission and preventing slack or slipping. Alignment pulleys are employed to align belts or chains, minimizing wear, reducing vibrations, and prolonging the life of the components.

5. Power Transmission:

Pulleys are central to power transmission in manufacturing processes and assembly lines. They are used in conjunction with belts, chains, or gears to transfer rotational motion and power from one component to another. By selecting pulleys of different sizes or ratios, the speed and torque can be adjusted to suit specific production requirements.

6. Tool and Machine Positioning:

In manufacturing processes, pulleys are often integrated into tool positioning systems or adjustable machine setups. By using pulleys and cables, tools or machine components can be easily repositioned, allowing for quick changeovers or adjustments to accommodate different workpieces or production tasks.

Overall, pulleys are indispensable in manufacturing processes and assembly lines, enabling efficient material handling, precise movement control, proper tensioning and alignment, power transmission, and flexible tool positioning. Their use contributes to increased productivity, improved workflow, and enhanced automation in the manufacturing industry.

pulley

Can pulleys be customized for specific applications?

Yes, pulleys can be customized to meet the specific requirements of various applications. Customization allows pulleys to be tailored to specific sizes, shapes, materials, and performance characteristics. Here’s a detailed explanation of how pulleys can be customized:

1. Size and Shape: Pulleys can be customized in terms of their size and shape to fit the specific space and layout constraints of the application. This includes variations in diameter, width, groove configuration, and overall design. Custom sizes and shapes ensure optimal fit and compatibility within the system, allowing for efficient and effective load distribution and lifting.

2. Materials: Pulleys can be customized based on the materials used for their construction. Different materials offer varying properties such as strength, durability, weight, and resistance to corrosion or wear. By selecting the appropriate materials, pulleys can be customized to withstand the specific operating conditions of the application, including temperature, humidity, and exposure to chemicals or harsh environments.

3. Bearing Systems: The bearing system of a pulley can be customized to suit the requirements of the application. Different bearing types, such as ball bearings or roller bearings, can be selected based on factors like load capacity, rotational speed, and desired friction characteristics. Customizing the bearing system ensures smooth rotation, reduced friction, and improved overall performance of the pulley.

4. Coatings and Surface Treatments: Pulleys can be customized with various coatings and surface treatments for enhanced performance. For example, pulleys used in applications that involve high temperatures may benefit from heat-resistant coatings. Pulleys used in environments with corrosive substances can be coated with protective materials to prevent corrosion. Surface treatments such as polishing or plating can also be applied to reduce friction, improve wear resistance, or provide specific surface properties.

5. Load Capacity and Performance: Pulleys can be customized to accommodate specific load capacities and performance requirements. This includes determining the number of pulleys in a system, selecting the appropriate pulley ratios, and configuring the pulley arrangement to achieve the desired mechanical advantage. Customization allows pulleys to be optimized for the specific load requirements, ensuring efficient load distribution and lifting.

6. Integration with Systems: Pulleys can be customized to seamlessly integrate with existing systems or equipment. This involves designing pulleys with compatible interfaces, mounting options, and connection methods. Customization ensures proper alignment, easy installation, and smooth operation when incorporating pulleys into the overall system.

7. Specialty Applications: In certain specialized applications, pulleys can be customized to meet unique requirements. This may include designing pulleys for extreme operating conditions, such as high speeds or heavy loads, or developing pulleys with specific features like built-in sensors or locking mechanisms. Customization allows pulleys to be tailored to the specific needs of niche applications.

Customization of pulleys is typically carried out by manufacturers or suppliers who have the expertise and capabilities to design and produce pulleys according to specific customer requirements. This allows for the optimization of pulley performance, compatibility, and efficiency in a wide range of applications.

China wholesaler Various Type Plastic Flanged Ceramic Pulley Wire Guide Pulley   with high quality China wholesaler Various Type Plastic Flanged Ceramic Pulley Wire Guide Pulley   with high quality
editor by CX

2023-09-18

pulley spacer

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