Product Description
Diamond Rubber Pulley Lagging is used for drive pulleys of low to medium-loaded conveyor belts, reduce slippage between belt and pulley, improve and stabilize the coefficient of friction, prevent the pulley against wear and corrosion, and strong adhesive system with CN bonding layer, It is a kind of pre-slotted rubber plate. It is a regular CHINAMFG block molded on the basis of a flat rubber plate, which can increase the sliding friction coefficient, thus reducing the slip between the drum and the conveyor belt.
The Pulley Lagging Rubber Sheet comes with CN Bonding Layers for better adhesion levels as also with the buffed surface. The profiled patterns on the top surface, in CHINAMFG or square embossing, improve belt grip and tracking on conveyors while reducing belt wear. The Pulley Lagging Rubber Sheet is available in various grades of rubber, including FRAS and oil-resistant grades.
| Polymer | NR/SBR |
| Density | 1.2-1.5 |
| Hardness (Shore A) | 60±5 |
| Tensile strength (MPA) | ≥5 |
| Elongation (%) | ≥400 |
| Wear (mm3) | ≤120 |
| Temp (ºC) | -30-100 |
Applications
• Used together with Conveyor Belt, that coats the roller.
• To avoid roller abrasion and corrosion.
• To eliminate belt slippage, increase pulley life, and boost productivity.
• Widely used in mining, and milling.
• Smelting, port, cement, steel plant.
• Chemical plant, coal-fired thermal power plant.
Features
1. Reduce belt slippage.
2. Available in Natural Rubber and FRAS-approved rubber.
3. With cn bonding layer.
4. Extend belt and pulley life, long service life.
5. Pre-cut to standard CEMA pulley widths for fast, easy installation.
6. Suitable for use in underground mines.
7. Reduced adhesive use due to Bonding Layer.
8. Increased friction coefficient between the pulley and the conveyor belt.
Our Advantage
• Over 20 years of professional manufacturing experience on rubber and plastic products.
• Excellent mechanical properties.
• We are a professional supplier and exporter of rubber products with rich experience.
• Custom products that are manufactured to your specifications.
• Professional engineering team help with the material selection process.
Our Service
• Online consult service: Any questions will be answered within 24 hours.
• Short delivery time.
• Guarantee sample quality is the same as mass production quality.
• Stable quality, factory wholesale price, and considerate service.
• Welcome to visit our factories.
FAQ:
1. Why choose us?
We are a professional supplier and exporter of rubber products with reasonable prices in China. We mainly manufacture many kinds of rubber
products with professional services at affordable & competitive prices.
2. How about a sample policy?
If we have the sample in stock and just general products, we will provide samples for free. But you need to pay the sample freight.
3. What is your terms of packing?
Generally, we pack goods with environmental plastic bags, woven bags, or pallets.
It depends on the products and quantity you ordered.
4. How about your delivery time?
The specific delivery time depends on the items and the quantity of your order.
5. Which shipping way is available?
By sea or air according to the quantity of the goods.
6. Which Payment way is ok?
T/T, L/C, as per your demand.
7. What are your terms of delivery?
FOB, CIF, CNF, etc, mainly according to the customer’s requirement.
8. How about your service?
Our service catchword is “EXCELLENT QUALITY SINCERE SERVICE”. We hope that we shall become your best ideal business partner and
reliable friend! Our goal is to become the friends of our real & potential customers, and our friends can be found everywhere in the world!
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| Material: | SBR Rubber Sheet |
|---|---|
| Usage: | Industrial Rubber Slab, Industrial, Flooring, Printing, Rubber Floor Covering |
| Feature: | Wear-resistant, Impact-resistant, Heat-resistant, Corrosion-resistant, Insulating, Cold-resistant |
| Raw Materials: | Synthetic Rubber, Pad |
| Medium: | Pure Gum Rubber Sheet and Fabric |
| Performance: | Wear Resistant |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
|---|
How does the diameter of a pulley affect its mechanical advantage?
The diameter of a pulley plays a significant role in determining its mechanical advantage. Mechanical advantage refers to the ratio of the output force or load to the input force or effort applied to the pulley system. Here’s how the diameter of a pulley affects its mechanical advantage:
1. Larger Diameter: When the diameter of a pulley increases, the mechanical advantage also increases. A larger diameter means that the circumference of the pulley is greater, allowing a longer length of rope or belt to be wrapped around it. As a result, a larger pulley requires less effort force to lift a given load. This is because the load is distributed over a greater length of rope or belt, reducing the force required to overcome the load.
2. Smaller Diameter: Conversely, when the diameter of a pulley decreases, the mechanical advantage decreases. A smaller diameter means that the circumference of the pulley is reduced, resulting in a shorter length of rope or belt wrapped around it. As a result, a smaller pulley requires more effort force to lift a given load. This is because the load is concentrated over a shorter length of rope or belt, requiring a greater force to overcome the load.
It’s important to note that while a larger diameter pulley offers a greater mechanical advantage in terms of reducing the effort force required, it also results in a slower speed of the load being lifted. This is because the longer length of rope or belt requires more input distance to achieve a given output distance. On the other hand, a smaller diameter pulley offers a lower mechanical advantage but allows for a faster speed of the load being lifted.
The mechanical advantage of a pulley system can be calculated using the formula:
Mechanical Advantage = Load / Effort
Where “Load” refers to the weight or force being lifted and “Effort” refers to the force applied to the pulley system. By adjusting the diameter of the pulley, the mechanical advantage can be optimized to suit the specific requirements of the application, balancing the effort force and speed of the load being lifted.
What is the role of pulleys in the mining and construction industries?
Pulleys play a vital role in the mining and construction industries, where they are utilized in various applications to facilitate heavy-duty operations, enhance safety, and improve efficiency. Here’s an overview of the role of pulleys in these industries:
1. Conveyor Systems:
In mining and construction, conveyor systems are extensively used to transport bulk materials, such as ores, rocks, gravel, and construction aggregates. Pulleys are integral components of conveyor systems, guiding and supporting the conveyor belts or chains. They help in maintaining tension, reducing friction, and ensuring smooth movement of materials over long distances. The pulleys used in these systems are designed to withstand high loads and harsh environmental conditions.
2. Hoisting and Lifting Equipment:
Pulleys are crucial in hoisting and lifting equipment used in mining and construction activities. Cranes, winches, and lifting systems often incorporate pulley arrangements to provide mechanical advantage and control the movement of heavy loads. The pulleys, along with ropes, cables, or chains, allow for safe and efficient lifting, lowering, and positioning of equipment, materials, and structures at construction sites or in mining operations.
3. Wire Rope Systems:
In mining and construction, wire ropes are extensively used for various applications, including hauling, towing, and lifting heavy loads. Pulleys, known as sheaves, are employed in wire rope systems to guide and redirect the wire ropes. The sheaves help in maintaining proper alignment, reducing wear, and ensuring efficient power transmission. They are commonly used in applications such as cranes, elevators, and wire rope hoists.
4. Crushing and Screening Equipment:
In the mining and construction industries, pulleys are used in crushing and screening equipment. For example, in crushers, pulleys are utilized to drive the rotating motion of the crusher’s jaws or cones, enabling the crushing of large rocks or ores into smaller sizes. Pulleys also play a role in vibrating screens, helping to generate the necessary vibrations that separate and classify materials based on size.
5. Earthmoving and Excavation Equipment:
Pulleys are incorporated into earthmoving and excavation equipment in mining and construction applications. For instance, in excavators or dragline machines, pulleys are used in the cable systems that control the movement of the bucket or shovel. The pulleys help in extending or retracting the cables, allowing for efficient excavation, loading, and material handling.
6. Tensioning and Alignment:
In mining and construction operations, pulleys are utilized for tensioning and alignment purposes. Tensioning pulleys ensure proper tensioning of belts, ropes, or cables, optimizing power transmission and preventing slippage. Alignment pulleys are employed to maintain the correct alignment of belts or chains, reducing wear, minimizing vibrations, and extending the lifespan of the components.
In summary, pulleys play a critical role in the mining and construction industries, contributing to material handling, lifting and hoisting operations, wire rope systems, crushing and screening equipment, earthmoving and excavation machinery, and tensioning and alignment applications. Their use enhances safety, improves efficiency, and enables the execution of heavy-duty tasks in these demanding industries.
Can pulleys be customized for specific applications?
Yes, pulleys can be customized to meet the specific requirements of various applications. Customization allows pulleys to be tailored to specific sizes, shapes, materials, and performance characteristics. Here’s a detailed explanation of how pulleys can be customized:
1. Size and Shape: Pulleys can be customized in terms of their size and shape to fit the specific space and layout constraints of the application. This includes variations in diameter, width, groove configuration, and overall design. Custom sizes and shapes ensure optimal fit and compatibility within the system, allowing for efficient and effective load distribution and lifting.
2. Materials: Pulleys can be customized based on the materials used for their construction. Different materials offer varying properties such as strength, durability, weight, and resistance to corrosion or wear. By selecting the appropriate materials, pulleys can be customized to withstand the specific operating conditions of the application, including temperature, humidity, and exposure to chemicals or harsh environments.
3. Bearing Systems: The bearing system of a pulley can be customized to suit the requirements of the application. Different bearing types, such as ball bearings or roller bearings, can be selected based on factors like load capacity, rotational speed, and desired friction characteristics. Customizing the bearing system ensures smooth rotation, reduced friction, and improved overall performance of the pulley.
4. Coatings and Surface Treatments: Pulleys can be customized with various coatings and surface treatments for enhanced performance. For example, pulleys used in applications that involve high temperatures may benefit from heat-resistant coatings. Pulleys used in environments with corrosive substances can be coated with protective materials to prevent corrosion. Surface treatments such as polishing or plating can also be applied to reduce friction, improve wear resistance, or provide specific surface properties.
5. Load Capacity and Performance: Pulleys can be customized to accommodate specific load capacities and performance requirements. This includes determining the number of pulleys in a system, selecting the appropriate pulley ratios, and configuring the pulley arrangement to achieve the desired mechanical advantage. Customization allows pulleys to be optimized for the specific load requirements, ensuring efficient load distribution and lifting.
6. Integration with Systems: Pulleys can be customized to seamlessly integrate with existing systems or equipment. This involves designing pulleys with compatible interfaces, mounting options, and connection methods. Customization ensures proper alignment, easy installation, and smooth operation when incorporating pulleys into the overall system.
7. Specialty Applications: In certain specialized applications, pulleys can be customized to meet unique requirements. This may include designing pulleys for extreme operating conditions, such as high speeds or heavy loads, or developing pulleys with specific features like built-in sensors or locking mechanisms. Customization allows pulleys to be tailored to the specific needs of niche applications.
Customization of pulleys is typically carried out by manufacturers or suppliers who have the expertise and capabilities to design and produce pulleys according to specific customer requirements. This allows for the optimization of pulley performance, compatibility, and efficiency in a wide range of applications.
editor by CX
2024-05-06